Part 7 (1/2)
_Third_, do not allow the bending irons to touch the inside walls of the pipe when stretching the opening.
_Fourth_, secure the branch into the run.
_Fifth_, secure the pipes into position for wiping.
_Sixth_, spread the heat on the edges and the bottom of the joint.
_Seventh_, wipe with the branch cloth.
_Eighth_, cut the paper.
_Ninth_, mark the outline of the joint.
BRANCH JOINT PLACED FLAT
When the wiper has mastered the branch joint placed at an angle of 45, he can proceed to wipe the joint placed in the next position, which is flat.
PREPARATION.--The preparation of this joint is identical with the preceding one placed at an angle of 45. If a new joint is to be prepared, it would be well to pay strict attention to the details, such as keeping the paste on the paper only and having the edge of the paper cut perfectly smooth and even. Before putting on the paper see that the pipe is free from all grease and dirt. The paste and paper will stick better if all the dirt is removed. The branch should be well fitted into the run of the pipe so that no solder will get into the bore of the pipe. The branch should not extend into the run of pipe enough to obstruct the bore of it. If the instructions for preparing the pipe are not carried out as detailed, the wiper will experience some trouble that he may find hard to overcome.
SUPPORTING.--The run can be supported on bricks. The branch can be supported on a brick placed at its end the same height as the run.
This will bring the joint in the correct flat position. The branch should point away from the wiper. Solder straps can now be poured over the ends of each pipe. If weights are used to hold the pipe firm instead of solder straps, they should be so placed that they will not interfere with the hands when wiping.
WIPING.--The wiping of this joint is more difficult as the beginner will experience trouble in heating the bottom and keeping the solder on the bottom. Solder is dropped on the joint and along the pipe so as to bring the pipe to the proper wiping heat. Some solder will acc.u.mulate on top of the joint. This is melted off on the catch cloth and this hot solder held against the bottom of the joint. This operation is repeated until the bottom as well as the top of the joint is heated properly. When the solder can be worked freely around the pipe, the branch cloth is taken and each side is wiped from the bottom toward the top. Solder is acc.u.mulated on the top where it is wiped off on the catch cloth and put on the bottom of the joint. Now reach way around each side and wipe the edge and body of the joint, a wipe across the top completing the joint. The bottom can be wiped with a cross wipe also if desired. The top and the bottom should be identical. Notice carefully the drawing of this joint and endeavor to have the same lines. The perfecting of these joints comes only with patient practice. The beginner must not get discouraged because of a burn or two. As soon as confidence in oneself has been gained, the possibility of burning the fingers is entirely eliminated.
BRANCH VERTICAL
The materials, tools, and preparation for this joint placed in a vertical position are just the same, practically, as those in the preceding branch joints. One or two points wherein they differ are mentioned below. To rigidly support the joint for wiping, allow the run of the pipe to rest on some bricks as before mentioned, with the branch looking up. Now take a piece of wood and drive a nail through one end of it about 1 inch from the edge. Let this nail enter the bore of the vertical branch. The wood is allowed to rest on the back of the bench or is braced against the wall. Supporting the pipes in this way will allow the wiper perfect freedom. When wiping this joint, splash the solder on from the ladle as on the upright joint. As all the sides of this joint can be seen, it is not a difficult matter to make a perfectly symmetrical solder bulb.
When the proper heat is gained, the top edge of the joint is wiped first, then the lower curved edge, using the branch cloth. The body of the joint is then wiped and the joint finished with a cross wipe, if necessary.
BRANCH HORIZONTAL
The next position for this joint is to have the branch pipe horizontal and the run vertical. The materials, tools and preparation for this joint are the same as for the preceding ones.
The supporting and wiping differ a little.
SUPPORTING.--One end of the run is placed on the catch pan. The other end is held in place the same way as the branch was held in the preceding joint. If the pictures of this joint are carefully looked over, the methods employed to hold the pipe will be readily noted. The branch is best held by inserting one end of a bending iron in the bore of the pipe and placing the other end of the iron on a brick built up to the right height. The iron should be weighted to keep the joint from swaying.
WIPING.--The solder is now dropped on the branch as in the round joint, and splashed on the vertical run as in the upright joint.
Sufficient solder is put on the joint to keep the edges covered with hot solder. Solder is worked around the joint until all parts of it are thoroughly heated and the solder works easily, then all the edges are wiped clean. The top half is then wiped evenly and the bottom half wiped to match the top half. A cross wipe in front completes the joint. When this cross wipe is made on any joint, a thick edge of solder must not be left. The edge must be wiped clean. This joint should be wiped first with the branch pointing to the right and then with the branch pointing to the left. It will take the beginner some time to master these branch joints, for not only must they be wiped symmetrically for the sake of appearances, but they must be wiped while the solder is hot to secure a tight joint. A joint that is wiped with solder that is too cold will be porous and will leak when put under pressure. With care the same pipe can be used throughout for all the positions of this branch joint.
ONE AND ONE-HALF-INCH BRANCH JOINT
Upon the completion of the small sized branch joint in its various angles, the 1-1/2-inch branch joint is to be wiped. This branch joint is wiped in the same positions as the 5/8 branch was wiped.
The pipe being larger, there is more solder for the wiper to handle, and the edges to keep clean and to wipe are longer.
MATERIALS NEEDED.--The materials needed for this job are 12 inches of 1-1/2-inch light lead pipe for the run, and 6 inches of 1-1/2-inch pipe for the branch, paste, paper, solder, and catch pan.