Part 15 (1/2)
”The funnel-shaped bottoms to the storing-bins were so arranged as to be above the long rows of packing tables. A series of graduated spouts, delivered the cured vegetables to the packers, who, standing or sitting as they might prefer, could, with but little effort and much speed, fill the prepared boxes with the little cubes.
”These boxes, of a uniform size and shape, were made from thick layers of heavy straw-paper, made stiff and firm under high pressure. The farm in manufacturing them, was able to utilize large quant.i.ties of surplus straw from the grain fields, which could not be used as forage. In the corners of the boxes, between layers of paper, while they were being molded into shape, were inserted small, triangular pieces of wood. These bevel-shaped strips were cut six inches in length, just the depth of the boxes, in which they served as upright cornerposts. The shallow covers fitted each box with a telescope joint.
”In the process of box-making, the layers of paper were saturated with a chemical, germicide solution, which made the boxes insect-proof; yet, which would not odorize, nor in any way injure the contents. In the process of packing, each box and cover was lined with thin sheets of parafine paper, as an additional guard against moisture. When the boxes were filled and sealed, they were strongly coopered, by adding four thin laths of strong wood. These laths, one-eighth of an inch thick, two inches wide, and just the length of the box; two at the bottom, and two at the top, were securely nailed to the cornerposts; thus completing a package which was cheap, strong, light, durable, rodent and insect-proof. With a capacity of a half-bushel, it weighed only five pounds. Filled with cubes, the gross weight was but thirty-five pounds.
An ideal package, which could be piled high in transportation or store-house without injury; the upright cornerposts taking all the pressure.
”The half-bushel or thirty pounds of dried cubes in each box, represent two bushels of fresh vegetables. Cured and packed in this way, they reach distant markets, sound, sweet, clean and nutritious. No waste, no worms, no musty smell, no decay! Frost cannot hurt them, heat preserves them! For long voyages, army and navy use, mining, lumbering, and hunting outfits, they are simply invaluable! For all cla.s.ses of consumers, they are cheaper, cleaner and more wholesome than the ordinary stale and wilted vegetables, for sale in the city markets! We have named these cubes, 'Solaris Vegetable Concentrates,' a t.i.tle which we have copyrighted. The packages readily wholesale at 75 cents, to be retailed at one dollar. At these prices, they yield a handsome profit to the farm.
”Last year we placed hundreds of sample packages on the general market, which soon proved the excellence of the goods, and later brought heavy orders for this year; even more than we can fill, for many of the varieties. A valuable hint to us, that we must devote more ground to growing those particular kinds.
”Our 'Solaris Mixture Concentrates' are almost equally popular. We also have a growing demand for our 'Solaris Stock Food,' which we put in cheaper packages, to wholesale and retail at 50 and 75 cents. This mixture is made up of equal proportions of dried cubes of potatoes, carrots, ca.s.sava, and mangel-wurzel. It has proved the acme of a healthful, fattening stock-food; especially beneficial in counteracting the evil effects of heavy grain-feeding; or in cases of emergency, to take the place of forage or cut-straw food.
”In a weedless soil, much of the heavy labor of growing vegetables is eliminated. In curing and preparing them for market in this way, a great amount of light, pleasant work, is available for our women co-operators.
Considered as a whole, this vegetable scheme is one of the notable achievements of Solaris farm, of which the members of the company are justly proud.”
”This is surely a most excellent work! It is a clear demonstration of what important results may be attained, by the application of thinking to agricultural work. In this instance, the lesson of your brilliant success, impresses my mind as a most convincing argument in favor of co-operative farming. I feel sure that it will appeal to the mult.i.tude with the same force. It is but another ill.u.s.tration of the old saying, 'Nothing succeeds like success!' A few such examples will serve to overthrow the prejudices of a thousand years! They will win for you a host of followers in the cause of co-operative farming.
”Now Fillmore, let us consider another matter. At the time we made our tour of inspection, my attention was attracted to groups of oddly constructed barns, scattered here and there about the farm. What are these buildings, and for what purpose are they used?”
”Those are curing-barns. They mark another wide departure from the usual methods of ordinary farming. For many years it has been a ruinously, wasteful custom with farmers, to allow their crops of corn, grain and hay, to stand in the fields while curing. All, subject meanwhile to the destructive effects of storms, dews and all kinds of adverse weather, which as a rule, destroyed much of the crop, and reduced the remainder to the condition of an inferior grade.
”By the use of these barns, we are able to inaugurate an entirely different system, which succeeds admirably. These barns, located near the grain fields, are constructed with strong frames. They are both tall and wide, and so anch.o.r.ed to their foundations as not to be overthrown by high winds. Each roof is supplied with a series of latticed ventilators. In building the side walls, every alternate ten feet, was left open from ground to roof. These open s.p.a.ces were fitted with roller screens of jointed, wooden slats, operated by weights and springs, which allowed the interior to be well lighted and thoroughly ventilated. These screens could all be raised or lowered at pleasure. While the barns were being filled, they were all open.
”As the fields of grain commenced to ripen, while the straw was still green and full of sap, and the swollen kernels were just pa.s.sing out of the dough stage of maturing; with the aid of a large force of workers, operating improved machinery, entire fields of standing grain at just precisely the proper stage of maturity, could be transferred to the shelter of these barns in a single day. As the heavy green bundles of grain were delivered from the fields, to the adjustable elevators working through the open s.p.a.ces of the barns, from either side, these bundles were carried to the hands of the rick-builders, who piled them into narrow ricks five feet in width, across the barn and up to the roof. As the ricks grew in height, strong wire screens were hooked to the dividing posts which marked the boundaries of the ricks. These screens kept the bundles in place, and the ricks securely upright. When the barns were filled in this way, the ricks were separated by four feet of open s.p.a.ce, with a ventilator in the roof for each pair of ricks and s.p.a.ces.
”When the grain crops were thus housed without waste from sh.e.l.ling, the curing process went forward swiftly and securely. The advantages gained, were many. The wheat straw, full of sap when harvested, in curing slowly, kept the plump kernels of grain from shrinking, while it left them with clear, smooth, thin skins, and a quality, which produced less bran and more gluten, in the flour they would yield when ground. The kernels were all more uniform in size, larger, firmer and fairer; would all grade as number one. No sprouted wheat! No must! No blight! No rust!
”This was also true of oats and barley. The straw came from the improved threshers, in straight, compact bundles, thoroughly freed from grain, fragrant and bright, almost as nutritious for forage as hay. In fact, this straw, in such excellent shape for cutting, feeding, storing, or transportation, possessed more than twice the selling value of the best of ordinary straw. The oat straw, being softer and more pliable, was still more valuable as forage. The barley straw, less desirable for stock food, was sent to the paper mill for the use of the box factory.
By this method of harvesting and curing grain, the increase in quality and selling value, was largely augmented. The general result was a marked saving of grain, time, labor and money.
”In cutting and curing the hay crops, the same kind of barns were used.
The loosely packed hay in the tall, thin ricks, was soon dry enough to bale, and then be transferred to the storing barns; leaving room for the corn crop which was to follow. Hay cured in this way is superior to anything on the market, and always brings tip-top prices!
”In curing corn, more time and wider ricks are necessary. The corn could be cut earlier, thus leaving the ground free to be prepared for the succeeding crop of fall wheat or late vegetables. During stormy weather, after this slower curing process was complete, a jolly army of huskers invaded the barns. The ripe corn, free from husk, was carefully a.s.sorted and stored in the ventilated bins prepared for it. The selected husks were packed and baled, ready for market. The stalks were stripped and topped by a clever machine. The excellent forage thus acc.u.mulated, was baled and stored. The pith in the large part of the stalk, was then extracted by another machine. These piths were then treated to a water-proofing process, sent to a shop on the farm, and made up into life preservers. Both life preservers and life rafts, made from pith treated in this way, proved lighter, cheaper, and more buoyant than those made from cork. This, you will observe is another profitable industry, added to the financial resources of Solaris. It is also an addition to the fitting employments for women.
”A still more desirable employment for our women co-operators, was found at the grain mill, where wheat, oats, and barley were transformed into popular brands of 'Solaris Breakfast Food.' Thus prepared, the market value of a bushel of grain was increased four fold.
”A new food preparation, from a mixture of pop-corn with equal parts of thoroughly ground, roasted sweet corn, is really an excellent article of diet. In small, neat packages, this healthy and attractive food can be sold at a large profit.
”All of these sources of profit, naturally grow out of the new methods of harvesting and housing grain, which is made possible by the curing barns. While in appearance, these barns may not prove attractive, yet, I think you will readily acknowledge that they are very useful buildings; buildings which Solaris could not well do without.”
”Really! Fillmore, I think these buildings are very fine! More than that, they are wonderfully well adapted to the purpose for which they were constructed! In this respect they certainly excel in usefulness, all other cla.s.ses of barns. In your description of them, and of the new methods in harvesting; I have been as much interested and entertained as though you were relating some fascinating romance. Indeed, I have been so absorbed, that I fear my poor note-book has been sadly neglected!
”How much land do you devote to cotton growing? How has co-operative methods, affected its culture as a paying crop?”
”Last year, we planted twelve hundred acres in cotton. By the use of choice seed, a weedless soil, improved methods in the destruction of insect enemies, a better selection of fibre-producing fertilizers, a less wasteful plan of planting, and a more careful culture, we have increased the yield per acre from 300 to 500, and in a few instances to 550 pounds. When the crop was picked and ginned, we had twelve hundred bales of fine cotton. The quality of the fibre in the whole lot, was so excellent and so uniformly well ripened, that we were offered two cents per pound above the ruling price of ordinary cotton. As a result, this one crop gave the farm a cash income of $65,000. $60,000 for the fibre, and $5,000 for the seed, oil and oil cake. Choice seed for planting, was a large item in the last named amount.
”Heretofore, the great difficulty experienced by single farmers in growing large crops of cotton, has arisen from the want of sufficient help during the picking season. At Solaris, we always have an abundance of help. If the needs of the work seem to demand it, we can put two six-hour reliefs of pickers into the field each day, with 200 pickers in each relief. By working such a force, a large crop can soon be gathered without waste or damage. The pickers, all receiving the same daily wages, have a pocket interest in saving the cotton, therefore clean, careful picking, with a view of preserving a high grade of fibre, soon becomes the rule. This is an important matter, as green, immature fibre is worthless for the purpose of making a strong, durable thread or fabric; therefore pickers must be sufficiently intelligent, to understand why they should select only the thoroughly ripened cotton.