Part 15 (2/2)
F, Circ.u.mference at J.
K, Pitch angle at next point tested.
G, Circ.u.mference at K.
L, Pitch angle tested at point nearest tip of blade.
H, Circ.u.mference at L.]
At each point tested the actual pitch coincides with the specified pitch: a satisfactory condition.
A faulty propeller will produce a diagram something like this:
[Ill.u.s.tration]
At every point tested the pitch angle is wrong, for nowhere does the actual pitch coincide with the specified pitch. Angles A, C, and D, are too large, and B is too small. The angle should be correct to half a degree if reasonable efficiency is to be maintained.
A fault in the pitch angle may be due to (1) faulty manufacture, (2) distortion, or (3) the shaft hole through the boss being out of position.
2. STRAIGHTNESS.--To test for straightness the propeller must be mounted upon a shaft. Now bring the tip of one blade round to graze some fixed object. Mark the point it grazes. Now bring the other tip round, and it should come within 1/8 inch of the mark. If it does not do so, it is due to (1) faulty manufacture, (2) distortion, or (3) to the hole through the boss being out of position.
3. LENGTH.--The blades should be of equal length to 1/16 inch.
4. BALANCE.--The usual method of testing a propeller for balance is as follows: Mount it upon a shaft, which must be on ball-bearings. Place the propeller in a horizontal position, and it should remain in that position. If a weight of a trifle over an ounce placed in a bolt-hole on one side of the boss fails to disturb the balance, then the propeller is usually regarded as unfit for use.
[Ill.u.s.tration]
The above method is rather futile, as it does not test for the balance of centrifugal force, which comes into play as soon as the propeller revolves. It can be tested as follows:
[Ill.u.s.tration]
The propeller must be in a horizontal position, and then weighed at fixed points, such as A, B, C, D, E, and F, and the weights noted. The points A, B, and C must, of course, be at the same fixed distances from the centre of the propeller as the points D, E, and F. Now reverse the propeller and weigh at each point again. Note the results. The first series of weights should correspond to the second series, thus:
Weight A should equal weight F.
Weight B should equal weight E.
Weight C should equal weight D.
There is no standard practice as to the degree of error permissible, but if there are any appreciable differences the propeller is unfit for use.
5. SURFACE AREA.--The surface area of the blades should be equal. Test with calipers thus:
[Ill.u.s.tration]
The distance A--B should equal K--L.
The distance C--D should equal I--J.
The distance E--F should equal G--H.
The points between which the distances are taken must, of course, be at the same distance from the centre in the case of each blade.
There is no standard practice as to the degree of error permissible. If, however, there is an error of over 1/8 inch, the propeller is really unfit for use.
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