Part 3 (1/2)
But if the varnish manufacturer is to have alcohol duty-free what is to prevent him from using some of it for drinking?
To get over the difficulty, that which is supplied to him or to anyone else for trade purposes is deliberately adulterated so as to make it so extremely nasty that no one is likely to want to put it in his mouth.
It so happens that methyl alcohol, while as good as the other for many purposes, is horrible to the taste and so it forms a very convenient adulterant for this purpose. Therefore, when methylated spirit is sold to you for drying your photographs, the chemist gives you ethyl alcohol with enough methyl alcohol in it to make sure that neither you nor anyone else will ever want to drink it.
That, then, is alcohol: a near relative of paraffin oil and also of coal gas, yet it is from neither of these that we get it. The changes described above enable you to realize what it is, but they do not tell how it is made in large quant.i.ties.
Ethyl alcohol is obtained from sugar by the employment of germs or microbes. Any sort of sugar will do: it need not be sugar such as we eat. In practice the sugar is usually obtained from starch, that very common substance which forms the material of potatoes, grain of all kinds, beans and so on. There is a kindly little germ which will quite readily turn starch into sugar for us if we give it the chance.
The maltster starts the process. He gets some grain, and spreading it out in a damp condition upon his floor sets it a-growing. As soon as it has just started to grow, however, he transfers it to his kiln, where by heating it he kills the young plants. As is well known, every seed contains the food to nourish the little growing plant until it is strong enough to draw its supplies from the soil and the food thus provided for the young wheat plant is starch, which, when it is ready for it, it turns into sugar. The little shoot lives on sugar and the maltster and distiller conspire to steal that sugar intended for the baby plants and turn it into alcohol.
So the little plant liberates by some wonderful means a material called diastase, which has the power of changing starch into sugar. It does it, of course, for the purpose of providing its own necessary food, but the maltster does not want the process to go too far: he only wants to produce the diastase, and that is why he kills the plants, after which he has finished with the matter and hands the ”malted” grain or ”malt”
over to the distiller for the next process.
The distiller mixes the malt with warm water, whereupon the diastase commences the conversion of the starch of the grain. At this stage fresh grain may be added and potatoes, indeed almost anything composed largely of starch for the diastase to work upon. The process goes on until, in time, the liquid consists very largely of sugar dissolved in water, which is strained away from what is left of the grain, etc.
Malt sugar is very similar to, but not quite the same as, cane sugar. It consists of twelve parts of carbon, twenty-two of hydrogen and eleven of oxygen. It is an interesting little puzzle to sketch those atoms out on paper, each with its proper number of hooks, and see how they can be combined together. Malt sugar, milk sugar and cane sugar all consist of the same three elements in the same proportions and the difference between them is no doubt due to the different ways in which the atoms can be hooked up together.
Yeast is next added to the liquid, upon which the process of fermentation is set up, the tiny living cells of the yeast plant producing a substance which is able to change the sugar into alcohol.
The alcohol thus formed is, of course, combined with water, but it can be separated from it by gentle heating since it pa.s.ses off into vapour at a lower temperature than does water. Thus the vapour first arising from the mixture is caught and cooled whereby the liquid alcohol is obtained. This operation, called fractional distillation, has to be repeated if alcohol quite free from water is required, in addition to which the attraction which quicklime has for water is called into play to coax the last remnant of water from the other.
And now, how about the methyl alcohol? That is obtained in quite a different way, by heating wood and collecting the vapours given off by it. Hence it is often called ”wood spirit.”
As a matter of fact, at least two very valuable substances are obtained by this operation, methyl alcohol and acetone.
The vapours given off by the wood are cooled, whereupon tar is formed while upon it there floats a dark liquid which contains the wood spirit, acetic acid and acetone.
To capture the acetic acid lime is added to the mixture, and since there is a natural affinity between them, the acetic acid and lime combine into a solid which remains behind when the whole ma.s.s is suitably heated. What comes over in the form of vapour is a mixture of water, acetone and wood spirit. The former is enticed away by the use of quicklime, while the other two are separated by the process of fractional distillation already referred to.
Now let me ask you to form another little picture, either in your mind or with paper and pencil. Imagine two methyl radicles, each, let me remind you, a carbon atom with three hydrogen atoms hooked on and one spare hook. Also imagine one atom of oxygen with its two hooks outstretched like two arms, and just link one radicle on to each. Then you have the picture of methyl ether. All the ethers are formed by taking two of the paraffin radicles and linking them together by means of the two hooks of an oxygen atom. The ether which is so largely used in hospitals for wounded soldiers is _ethyl_ ether, consisting of two ethyl radicles joined by oxygen. How it is made we will come to in a moment, but as you see already it is a close relative of alcohol.
Now from methyl ether take away the central oxygen and in its place put carbon. This atom will have two hooks to spare which it can employ to hold on to the two hooks of the oxygen. The result is a molecule of acetone.
This is used as a solvent in a similar manner to alcohol for many purposes, and there was a great demand for it no doubt during the war.
One interesting use of acetone is in connection with the gas acetylene.
Of great use both for lighting and also in conjunction with oxygen for welding and cutting metals, this gas suffers from the disadvantage that it cannot be compressed into cylinders and carried about as oxygen can.
It can, however, be dissolved in acetone. The cylinders in which it is carried are therefore filled with c.o.ke saturated with acetone and then when the acetylene is pressed in it dissolves, coming out of solution again as soon as the pressure is released. In this dissolved condition it is quite safe to carry about.
For a moment let us turn back to the commencement of the chapter to the subject of methane. When mixed with chlorine, it will be remembered, one hydrogen atom gave place to a chlorine atom. If the process be repeated another hydrogen atom will be displaced in the same way, while a further repet.i.tion will result in the removal of a third, when there will be a carbon atom in the centre with three chlorine and one hydrogen hooked on to it. With that picture in your mind's eye you will be contemplating the molecule of that wonderful and beneficent substance, chloroform. When we think of the numberless operations which have been carried out by the surgeons in the course of this last war we realize a little how great is the total sum of pain and suffering which has been saved through the agency of this substance, this simple neat little arrangement of five tiny atoms.
Now that again is obtained in manufacture from alcohol. Alcohol, bleaching powder and water are mixed and then distilled, by which of course is meant that the mixture is evaporated by heat and the vapour collected and cooled back into liquid again. The liquid so obtained is chloroform.
Hardly less important than this, in our military hospitals, is ether, to which reference has already been made. It, too, is manufactured from alcohol. The alcohol, together with sulphuric acid, is placed in a still and heated, the vapour given off being led to another vessel and there condensed. The liquid thus obtained is ether and so long as the supply of fresh alcohol is kept up the production of ether goes on continuously.
The sulphuric acid does not disappear and so does not need to be replaced, from which it would appear as if it might just as well not be there, but that is not the case. It plays the part of what is called a ”catalyst,” one of the curiosities of chemistry. There are many instances in which two things will combine only in the presence of a third which appears to be itself unaffected. This third substance is a catalyst. It reminds one of the clergyman at a wedding who unites others but remains unchanged himself.