Part 6 (2/2)
The boiling processes noted are those used in the preparation of straw for mats. The process followed in Tanay has been described by Mr. Amado Simpoco, princ.i.p.al of the Tanay Central School. The stripped lengths, after being wilted and drawn over the sharp edged piece of bamboo, are made up into fist bundles, tied at the middle and placed in a large copper pot 61 cm. in diameter and 84 cm. in depth and containing about 25 bundles. The pot is filled with water and the sabutan is boiled for 24 hours, care being taken that the straw is always covered. After boiling, the bundles are removed and untied and the strips are hung in the shade or in the house to cool; afterwards they are placed in the river for a day and are then washed carefully and dried thoroughly in the sun. The gray straw thus obtained is stored in bundles, still attached to the uncut bases, and is left in the air for three or four nights before it is woven into mats.
Dyeing sabutan.--Mr. Simpoco has also made a careful study of the methods used in Tanay in dyeing sabutan straw, and the results of his efforts are presented here.
Red orange: For the production of red orange straw the gray material, prepared as outlined above, is first treated by steeping in water containing kolis leaves and twigs. The leaves and chopped twigs are pounded in a mortar and are placed together with the sabutan in a large receptacle capable of containing from 25 to 30 bundles, filled with water. The material is allowed to remain in the receptacle for four days. Early in the morning of the fifth day the straw is removed and hung in a shaded place until dry and is made up into bundles tied tightly at the larger end.
The dye fluid is carefully prepared. Chips of sappan are boiled in a large copper pot for one day. A quant.i.ty of turmeric roots and annatto seeds are pounded separately in mortars until they are reduced to a very fine state. These are then separately treated with water and pressed, the result being a turmeric water and an annatto water. These two are mixed and poured into the boiling sappan. After about 25 minutes the bundles of sabutan are placed in the pot and the whole is allowed to boil until every part of the fiber is uniformly colored. After having been boiled sufficiently, the bundles are removed and placed in a large basket, later to be dried in the shade. They are left in the night air for three or four nights and are then rolled up in coa.r.s.e mats. The shades procured vary with the proportions of the dye materials used. Some are a decided orange, others are light yellow.
Yellow: Yellow straw is produced in the same manner, using turmeric and annatto only.
Red: In the production of red straw the bundles are treated with kolis leaves in the same manner as in the preliminary process for red-orange straw. In a pot capable of holding 25 fist bundles of sabutan, four gantas [15] of finely chopped sappan are placed. Over this are placed 15 bundles of the straw, which in turn is covered with one ganta of chopped sappan. The remaining 10 bundles are then added and covered with still another ganta of sappan. The pot is filled with water and set over a fire for from twelve to fifteen hours. Care is taken that the bundles are always kept under the water and that all parts of the material are uniformly colored. The loss by evaporation is counterbalanced by adding water from time to time. When well colored, the straw is removed from the pot and placed in a large basket for a day and is then hung in the suns.h.i.+ne to be dried. It should be allowed to remain in the night air; when thoroughly dried it is rolled in coa.r.s.e mats.
Black: Black straw, a warm dark gray, is prepared from the red material. Buds of bananas, leaves of kabling, talisay, camagon, and the castor plant are pounded in a mortar and are mixed with fine particles of black clay such as can be obtained from rice paddies. Sappan water, made by boiling sappan chips, is then added to the mixture and the entire ma.s.s is placed in a large receptacle for a day. Red straw is put into this mixture and allowed to remain for two days. It is removed on the third day and again returned to the mixture on the fourth day. On the fifth day the straw is finally removed and placed in the sun, being kept in the air at night.
Coal tar dyes are used in the production of green and purple straws. These are purchased from the Chinese stores. The prepared gray fiber is also employed with these dyes. The usual method of boiling in a tin can until the desired shade is obtained, is followed. The straw is dried in the sun and kept in the night air. Colors produced are not so uniform or so satisfactory as the others described and are seldom used.
Weaving the mats.--Before weaving the mat the worker runs the straw over the ruler-like piece of bamboo as already explained, and removes the uncut base to which it has been attached during the various processes of preparation, bleaching, and dyeing. One side of the mat is first woven the entire length, and is finished by having the edges turned in. This edge is then placed in a slit made in a narrow stick of wood and is tied in place with strips of sabutan straw running around the stick and through the mat. The mat is allowed to remain attached to this stick until it has been completely woven. As weaving proceeds, the finished part is rolled up on the stick, thus being out of the way of the weaver. This arrangement also serves to keep the mat in position during weaving and prevents it from getting out of shape. Single straws are used and consequently the mat has a right and a wrong side. [16] The most expensive mats, which are seldom made, are double and of very fine material.
The extension and cultivation of sabutan.--For a number of years there has been an increasing interest throughout the Philippines in the propagation of sabutan. Teachers in various places have procured suckers from the towns along the east coast of Laguna de Bay, and have planted them out with the idea of having their own industrial material close at hand. Many of these attempts have been failures, since not enough information had been obtained concerning the soil and moisture conditions necessary for the cultivation of the plant. The Bureau of Education has therefore gathered as much information as possible on the cultivation of sabutan, based upon the experience of various persons who have attempted planting it.
It has been found that, in those regions having a dry season, the suckers should be planted early in the rainy season so that they may become well rooted before the rains stop, or else water should be provided through irrigation ditches. In nearly all cases it has been reported that the loss of plants resulted from lack of water at the planting period.
It is reported that difficulty is found in making the suckers live if planted in the sun, but that, when well established, those so planted grow and produce suckers better. As has been previously noted, no special attempt is made to set the plants out in either the sun or shade in the towns around Laguna de Bay, but all weavers state that leaves grown in the shade are the best for industrial purposes.
Sabutan plants need a moist but well drained soil. They should be set out about a meter apart each way (that is, the rows one meter apart and plants one meter apart in the row), since they spread out considerably when they become older. Where sufficient moisture does not exist, irrigation should be provided. If it is decided to shade the suckers, plants such as the papaya, having long roots rather than surface roots, are best. No sabutan plants should be planted within 6 feet of the papaya.
It is probable that with cultivation the plants will yield leaves suitable for straw in from one and one-half to two years, the time to mature depending upon the conditions noted in the preceding paragraphs. [17]
Sabutan types.--In several places in the Philippines there are pandans which yield leaves similar to those of sabutan. It is probable that none of these are the true sabutan. The most important one is that growing along the northeastern sh.o.r.e of Tayabas Province. Mats are made at both Casiguran and Baler, and enter to a small extent, the interprovincial trade with neighboring provinces. It is stated, however, that these regions abound in the species of pandan from which the mats are made. Sabutan type mats are also reported made at Palanan in Isabela Province, and a trade is carried on in them with neighboring towns.
Other pandans reported under the name of sabutan and resembling it more or less have no commercial importance.
Sarakat.
Sarakat is a distinctive pandan of the Bangui Peninsula of Ilocos Norte. The climate of this region differs from the rest of Ilocos Norte in that it has rainfall practically throughout the year, receiving as it does the benefit of the northeast monsoon which is cut off from the country to the south. It has not as yet been determined whether sarakat is to be described as a new variety of P. tectorius or is to be designated as an entirely new species.
From mats submitted to this office, it is to be judged that sarakat straw is as fine as sabutan. In fact, the material is so thin that even though the mats are woven of double straws they are no thicker, and are a good deal more pliable than all other commercial pandan mats, sabutan excepted, produced in the Philippines. The upper surface of pandan straw is glossy, and the under surface is rough. In making the double straw, the two rough surfaces are placed together so as to expose both glossy ones. Hence, unlike the sabutan, both sides of sarakat mats are similar in appearance. The material, however, is not so strong as sabutan. [18]
The mats are not decorated either by weaving in colored straws or by embroidered or border designs. In price they vary from about P1 to P2.
Mr. Petronilo Castro, formerly Supervising Teacher of Bangui, has stated that that town supplies most of the mats used by the people of Ilocos Norte. Some buri mats and a few ”pandan” mats (probably from the common seash.o.r.e variety) are made. The sarakat mats exceed those of pandan in numbers and in commercial importance and are more beautiful and stronger. The demand for the mats is great and many people are engaged exclusively in their fabrication.
The Pandan of Majayjay. [19]
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